Manufacturing

ShellBau Manufacturing

In a production facility, we manufacture building structures from wood or panels and use thermal insulation material – polystyrene foam. The Shellbau system is used for the base, exterior walls, and roof structures for your chosen building. Composite timber I-beam joists for slabs, roofs or lintels, and for reinforcing important structural areas. We produce and assemble various sizes and architectural styles of residential houses or buildings for various purposes – warm extensions for industrial, service, commercial, or recreational buildings, as well as renovation or construction projects.

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The production technology of SIP

The production technology of SIP (Structural Insulated Panels) has certain characteristics. These panels consist of three layers: two durable cement or fiber-cement panels and an extra -efficient insulating polystyrene foam board sandwiched between them. This insulating layer offers superior thermal properties compared to many other materials. Polyurethane adhesives are used to bond the layers together. The panels provide exceptional durability, and the polystyrene foam offers excellent thermal and sound insulation.

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Composite timber I-beam joists

Composite timber I-beam joists. These joists are used for the installation of floors, walls, and roofs. The primary material for the fabrication of these joists is wood. The strips are made from calibrated softwood. Plywood or oriented strand board (OSB) is used for the production of intermediate connecting walls, which are longitudinally overlapped , and glued. The beams can be manufactured according to specific customer requirements regarding materials and dimensions. They can also be insulated with polystyrene foam.

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Residential or buildings for other purpose

Residential or buildings for other purpose. These can be custom-designed with individual architectural features or selected from existing standard projects. There are series of residential houses with a total area of 20, 50, 80, 100, and 120 m². These houses can be twin-type or standalone. The patented building construction system involves fully assembled transportable blocks in the workshop. The load-bearing structure consists of Shellbau panels, I-beams, and connectors that form a unified building structure. The construction features cement board and Neoporas polystyrene insulation. The roof and foundation construction use combined wooden I-beam joists and SIP panels. This construction system ensures structural stability, airtightness, even distribution of loads and stresses. The energy efficiency characteristics of the building structures meet the A++ class. It completely eliminates thermal bridges.

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Manufacturing steps

  1. Additional production steps:
    • Cutting of polystyrene foam: Polystyrene foam is cut to size.
    • Bonding of panels and polystyrene foam: The panels and polystyrene foam are glued together.
    • Pressing of Panels: The panels are pressed to ensure proper bonding.
    • Cutting of panels according to design: Panels are cut according to the technical project requirements.
    • Assembly of connecting elements: Elements that facilitate connections are assembled.
    • Block assembly and preparation for transportation: Blocks are assembled and prepared for transportation.
  2. Production time:
    • For an average-sized house, the elements are typically manufactured in just a few days. However, production times may vary depending on specific requirements.
  3. Other materials:
    • According to the project specifications, other construction materials for facades, roofing, and door fittings are also included in the assembly.
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